Concept design is the first step into developing a product. This phenomenon derives from Business, Idea and passion trios. A concept input of a product can be ultimately transformed to a design which gives a bird’s eye view of the indented product. Splinteroids has developed and presented 10+ product concept within a span of 12months.
Once the concept design is approved from the ideas generated, we start developing the concept. With more detailing, iterations and discussion, an outline of the product with initial dimensional constrains are submitted to the customer. The approval will in turn take us foreword to the product designing stage.
The developed products needs to comply with the existing manufacturing system. This is where the DFM aspect comes into play. DFM analysis is done be experts in production and manufacturing. Once DFM analysis is done and necessary changes are made. The subject is moved to Detailed designing.
Detailed designers consider all terminologies linked to manufacturing the product. Here the team defines all missing links for the production which includes, 2D and 3D drawings, BOM, relevant DATA etc. With the output data from engineering team we’ll be able to manufacture the product from any manufacturing facility.
This is a parallel process which links with design and manufacturing team. A successful FMEA activity helps to identify potential failure modes based on experience with similar products and processes - or based on common physics of failure logic. It is widely used in development and manufacturing industries in various phases of the product life cycle. Effects analysis refers to studying the consequences of those failures on different system levels.
Proto type and pilot lots helps us to identify the quality of manufacturing and also identifies any design flaws. Splinteroids do proto and pilot lots based on customer requirement. We always prefer to go for a proto build before production.
Documents needed for prototyping is initially prepared and handed over to customer. Once we finalize the product and decide to go ahead with the production all the supporting documents are prepared and released including QUALITY control documents.
Splinteroids, Backed up with experienced production professionals who has hand on many production facility makes your job easy by easily assigning the parts with the right production facility and managing it for you without hindering the quality and timeline.